User manual CATERPILLAR 6040 BROCHURE

[. . . ] Cat® 6040/6040 FS Hydraulic Shovel Specifications General Data Operating weight Face Shovel Backhoe Engine Output SAE J1995 Cat® C32 Cummins® KTA38C Standard Bucket Capacity Face Shovel (SAE 2:1) Backhoe (SAE 1:1) 397 tonnes 397 tonnes 1 516 kW 1 492 kW 22. 0 m3 22. 0 m3 438 tons 438 tons 2, 032 HP 2, 000 HP 28. 8 yd3 28. 8 yd3 Operating Weight Shovel Standard track pads 1 200 mm (3 ft 11 in) Operating weight 397 400 kg (876, 110 lb) Ground pressure 23. 8 N/cm2 (34. 4 psi) Additional track pads available on request Backhoe Standard track pads 1 200 mm (3 ft 11 in) Operating weight 397 000 kg (875, 230 lb) Ground pressure 23. 8 N/cm2 (34. 4 psi) Additional track pads available on request Features • TriPower shovel attachment • Independent oil cooling system • Spacious walk-through machine house • 5-circuit hydraulic system • New on-board electronics system: Control and Monitoring Platform (CAMP) • New Board Control System (BCS III) • Torque control in closed-loop swing circuit • Automatic central lubrication system • Xenon working lights Electrical System (diesel drive) System voltage 24 V Batteries 6 x 210 Ah - 12 V each in series / parallel installation 630 Ah - 24 V in total Working spot lights 8 x high-brightness Xenon lights • Battery isolation relays • Emergency stop switches accessible from ground level, • in engine module and in operator’s cab Hydraulic Shovel—6040/6040 FS 7 000 mm (23 ft) 6 780 mm (22 ft 3 in) 7 200 mm (23 ft 7 in) 6 100 mm (20 ft) 6 750 mm (22 ft 2 in) 7 870 mm (25 ft 10 in) 5 560 mm (18 ft 3 in) 2 200 mm (7 ft 3 in) 2 560 mm (8 ft 5 in) 6 200 mm (20 ft 4 in) 8 070 mm (26 ft 6 in) 1 200 mm (3 ft 11 in) 6 600 mm (21 ft 8 in) Hydraulic Oil Cooling Oil flow of cooling pumps Diesel Version 2 x 799 l/min (2 x 211 US gal/min) Electric Version 4 x 379 l/min (4 x 100 US gal/min) Diameter of fans 2 x 1 524 mm (2 x 60 in) • Cooling system is fully independent of all main circuits, i. e. controlled cooling capacity is available whenever engine is running • Gear type cooling pumps supplying high-volume, low- pressure oil to aluminum coolers • Variable axial piston pumps supplying low-volume, high-pressure oil to fans • Fan speed is thermostatically controlled • Extremely high cooling efficiency to ensure optimum oil temperature Electric Motor (optional) Type Output Voltage (other on request) Rated Current IN Frequency Revolutions (1, 800 min-1 at 60 Hz) Starting current Diesel Engines Engine Features Fuel Tank Capacity 7 800 l (2, 060 US gal) • Hydraulically driven radiator fan with electronically controlled fan speed • Microprocessed engine management • Automatic rev. [. . . ] pressure, swing circuit 33 MPa = 330 bar (4, 785 psi) Total volume of hydraulic oil Diesel version Approx. 6 400 l (1, 585 US gal) Hydraulic tank capacity Diesel version Approx. 4 000 l (1, 057 US gal) • Pump Managing System contains: - Electronic load limit control -  low on demand from main pumps depending on joystick F position -  utomatic regulation of main pumps to zero flow without A demand -  utomatic rpm reduction of engine speed during working A breaks -  educed oil flow of main pumps at high hydraulic oil R temperature or at high engine temperature • Pressure cut-off for main pumps • Cooling of pump transmission gear oil • Filters: -  ull-flow high-pressure filters (100 μm) for the main pumps, F installed directly behind each pump - Full-flow filters (10 μm) for the complete return circuit - Full-flow filters (10 μm) for the cooling return circuit - Pressure filters (6 μm) for servo circuit -  ressure filters (40 μm) for the feed pumps of the closed P swing circuit - Transmission oil filters (40 μm) Hydraulic Shovel—6040/6040 FS Operator’s Cab Operator’s eye level Approx. 6. 75 m (22 ft 2 in) Internal dimensions of cab Length: 2 200 mm (7 ft 3 in) Width: 1 600 mm (5 ft 3 in) Height: 2 150 mm (7 ft 1 in) •  neumatically cushioned and multi-adjustable comfort seat P with lumbar support, seat heating, safety belt, head- and armrests •  witch in seat cushion to automatically neutralize the S hydraulic controls when operator leaves the seat •  oystick controls integrated in independently adjustable seat J consoles •  old-away auxiliary seat with safety belt F •  OPS (rock guard; approved acc. to DIN ISO 3449) F integrated into cab structure •  ll-round safety glass, armored windshield and sliding side A window •  indshield with parallel intermittent wiper / washer W •  oller blind at windshield R •  obust instrument panel incl. large colored BCS screen with R transflective technology •  ew Board Control System (BCS III); electronic monitoring, N data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring: - Robust instrument panel including large (12 in) colored - touch screen for intuitive handling - On-screen PDF documentation (e. g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - On-screen troubleshooting assistance - Graphic charts of logged data - Fault memory with storage of related conditions -  SB, Lan (TCP/IP) and CAN BUS interfaces for U data export •  achine access via retractable boarding ladder, hydraulically M operated •  mergency exit harness kit E Attachments (continued) - Kinematic assistance to hydraulic forces - Constant boom momentum throughout the whole lift arc - Crowd force assistance •  ll buckets (FS and BH) are equipped with a universal wear A package suitable for all standard applications, which consists of: - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - Wing shrouds on side walls - Heel shrouds at bottom edges •  pecial wear packages for highly abrasive materials on request S Swing System Swing Drives 3 compact planetary transmissions with axial piston motors Parking Barke Wet multiple disc brake, spring- loaded / hydraulically released Max. swing speed Cat Version 4. 7 rpm Cummins Version 4. 8 rpm Electric Version 5. 1 rpm Swing ring Triple-race roller bearing with sealed internal gearing •  losed-loop swing circuit with torque control C •  ydraulic braking of the swing motion by counteracting H control •  ll race ways of swing ring, as well as grease bath A for internal gearing, supplied by automatic central lubrication system Attachments • Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas •  elding procedures allow for internal counter-welding W (double prep weld) wherever possible •  oom and sticks are stress-relieved after welding B •  nspection hole in monoboom of BH-attachment I •  atwalks with rails at boom (FS and BH) C •  ressure-free lowering of boom (FS and BH) and stick (FS) P by means of a float valve •  hovel attachment with unique TriPower kinematics ensuring S the following main features: - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Automatic roll-back limiter to prevent material spillage Automatic Lubrication System Capacity of grease container 1 000 l (264 US gal) •  ual-circuit system with hydraulically driven heavy-duty D pump and electronic time relay control adjust the pause / lube times •  onnected to the lubrication system are the swing roller C bearing with internal geraing and all pivot points of attachment, bucket and cylinders • System failures displayed by Board Control System •  rease filters (200 μm) between service station and G container, as well as directly behind grease pump Hydraulic Shovel—6040/6040 FS TriPower Face Shovel Attachment (FS) Working Diagram  Boom 7. 3 m (23 ft 11 in) - Stick 4. 6 m (15 ft 1 in) ft 50 m 15 14 13 40 12 11 10 30 9 8 7 20 6 5 15 4 10 3 2 5 1 0 0 1 5 2 10 3 17 55 16 15 50 14 45 13 12 40 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 0 m ft 45 35 25 190 sht Working Range Max. dumping height Crowd distance on level 14. 4 m 15. 4 m 2. 6 m 10. 9 m 5. 1 m 47 ft 3 in 50 ft 6 in 8 ft 6 in 35 ft 9 in 16 ft 9 in Digging Forces Max. breakout force 1 810 kN 406, 760 lb 1 280 kN 287, 650 lb 1 270 kN 285, 410 lb Face Shovels Type Tooth system Capacity SAE / PCSA 1:1 Capacity SAE / CECE 2:1 Total width Inner width Opening width No. [. . . ] 45˚ • Round container with a standard 200 l grease barrel (instead of 1 000 l grease container) • Lubricated pinion for greasing of internal gearing of swing ring • Various cold-weather packages Undercarriage • Track pad width 1 400 mm (4 ft 7 in) or 1 600 mm (5 ft 3 in) • Automatic lubrication of rollers by central lube system • Cover plate under carbody (belly plate) Attachment • Xenon lighting on boom • Special wear packages Additional optional equipment available on request Hydraulic Shovel—6040/6040 FS For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at mining. cat. com and www. cat. com © 2012 Caterpillar Inc. All rights reserved CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. [. . . ]