User manual CATERPILLAR 735 BROCHURE

[. . . ] True "on-the-go" differential locks with simple operation improve cycle times and productivity. Strong durable Cat ACERT engines and electronically controlled transmissions deliver high productivity with low fuel consumption. Engine with ACERTTM Technology ACERT Technology The Cat® C15 ACERTTM engine introduces a series of evolutionary, incremental improvements that provide breakthrough engine technology built on systems and components developed by Caterpillar with proven reliability. Innovative technologies optimize performance. Advanced Diesel Engine Management (ADEM) A4 Engine Controller The ADEMTM A4 electronic control module manages fuel delivery and provides flexible fuel mapping, allowing the engine to respond quickly to varying application needs. Fuel Delivery Multiple injection fuel delivery involves a high degree of precision. Precisely shaping the combustion cycle lowers combustion chamber temperatures, generating fewer emissions and optimizing fuel combustion. [. . . ] Disengaging the foot switch opens all differential locks immediately. Transmission and Hoist Levers The hoist lever provides easy, comfortable operation. The transmission lever offers excellent comfort, and control for top gear limit, transmission hold and neutral lock. Suspended Pedals Easy to operate and reach with plenty of leg and foot room. They also make for easier cleaning of the cab floor by keeping the pedals out of the dirt. Cat 2S Monitoring System Provides an improved method of monitoring critical machine functions and alerts the operator to an immediate or impending problem. The system includes four levels of warning. 6 Durability and Reliability Front Frame High machine availability maximizes productivity and lowers costs. The front frame design features a large box section and wide, stiff frame beams to handle torque loads. The divergent frame design decreases stress in the hitch area and optimizes suspension geometry. The frame design makes maximum use of robotic welding for increased durability. Rear Frame Twin-box construction minimizes stress concentrations and provides low weight with long service life. Suspension The three-point oscillating axle front suspension provides unparalleled ride quality. It also protects the truck from adverse road conditions by absorbing shock loads that would reach the frame. Articulating/Oscillating Hitch The articulating hitch provides the truck with steering articulation, and the oscillation ensures all-wheel ground contact in rough terrain. Hitch Construction Two-piece construction features a durable cast steel head bolted to a hard-wearing forged steel tube. Fast Hoist Cycle Times Fast body raise and lower times mean less time spent in the dump area. Load-Carrying Capacity The 735 has a large target area to provide consistently high load-carrying capacity. Its diverging flow design gives clean load ejection, which maximizes production and avoids the waste of material carry-back. 7 Serviceability More time on production. Long Service Intervals Long engine oil change and hydraulic oil change intervals lower maintenance costs and downtime. Wheel-bearing adjustment is completely eliminated. Lube Points Lube points are grouped at the rear of the front frame and the front of the rear frame. Autolube is optional. Service Points Engine and transmission dipstick and fill caps, air and fuel filters, and the fuel priming pump are all mounted on the left side of the engine under the electrically raised hood. Coolant level indicator and fill cap are outside the cab. Radiator The radiator package is located behind the cab, which provides protection from frontal impacts and offers easy access to the inlet and outlet sides of the radiator. The ATTAC radiator is located at the front of the truck. Extended Life Coolant Extends the change interval and improves component life by reducing aluminum corrosion. Electrical Service Center Located inside the cab, this service center provides a power port, diagnostic connector and Cat Data Link connector. Cat Data Link Connector The Cat Data Link connector provides a plug-in using a laptop computer with Electronic Technician (ET) software. Service Access The cab tilts to the side to provide easy access underneath, which simplifies access of the transmission, drive shafts and hydraulic pumps. Machine electrical and hydraulic interfaces are located on the right side of the cab, behind a removable cab body panel for easy access. Truck Transport The suspension system eliminates the need to lower the suspension when transporting the truck, reducing maintenance and downtime. Output Transfer Gear Provides lubrication of all bearings and clutches using a distributed-pressure lubricated and filtered system. 8 Product Link Equipment Manager is a secure and user-friendly application. Equipment Manager ­ a better way to manage your fleet Equipment Manager allows transmitted data to be searched and sorted by alert level, group, equipment identification, make and model. However, you can subscribe to a higher level of service for any machine, at any time, through your Cat dealer. [. . . ] Consult your Caterpillar dealer for details. Air conditioning with R134A refrigerant Air vents, adjustable Auto shift eight-speed transmission Back up alarm Body, adapted for exhaust heat Cat C15 engine with ACERT Technology CD/Radio ready Caterpillar Work Area Vision System (WAVS) rear-view camera Differentials, standard with clutched crossaxle differential locks for all axles Electrical system: 24 volt, 5A 24- to 12-volt converter Electro hydraulic hoist control Ether starting aid Glass windows, laminated and tinted, front Glass windows, toughened and tinted, sides and rear Guards: rear window radiator, crankcase and axle Headlights, four Heater and defroster with four-speed fan Horn, electric Lights: cab interior, front, side rear, two reversing/working lights, two stop/tail lights, front and rear direction indicators Mirrors, main and auxiliary, left and right Mud flaps, wheel arch and body mounted, with transportation tie backs Oil-cooledbrakes, enclosed Product Link (US/Canada/Europe/Turkey/ Australia/New Zealand) Retarder, Engine compression brake ROPS/FOPScab, withfull instrumentation, including: ­ Instrument cluster display module. ­ Indicator lamps: left turn, secondary steering, primary steering loss, front and rear brake temp (735/740 and 740 Ejector only), brake oil pressure, action lamp, transmission fault, park brake, charging system status, differential lock, body not in float, right turn, high beam, transmission hold, machine filter warning, retarder, retarder up shift warning ­ Gauges: engine oil pressure, engine coolant temperature, torque converter oil temperature, fuel level, and fuel tank level gauge ­ Meters: service hour meter, speedometer, tachometer Seat, fully adjustable, air suspension Seat, padded companion/trainer Secondary steering ­ electronic S·O·SSM sampling valves Spill guard, front, integral part of fabricated body Starting receptacle, electric, remote Storage ­ two cup holders, flask receptacle, under seat storage, door pocket, behind seat storage, coat hook Sun visor Three-axle, six wheel drive Tilt and telescopic steering wheel Tires, 26. 5R25, radial Tow pins, front and rear Two Seat Belts, operator's retractable Vandalism protection: lockable caps for fuel tank and hydraulic oil tank Windows, opening side, tinted Windshield wiper and washer, two speed, intermittent (front) Windshield wiper and washer, two speed (rear) 735 Optional Equipment Optional equipment may vary. Consult your Caterpillar dealer for details. Autolube installation for automatic greasing of bearings Bath oil, pre-cleaner Body liners CD/Radio, heavy duty Cold Weather Coolant ­51° C (­59. 8° F) Cold weather start kit Cycle counter/operator monitoring kit Engine Block Heater Exhaust heated body Fast fuel fill Flashing Xenon Beacon Fuel Additive ­ anti-waxing Heated rear-view mirrors Product Link, Radio and Worldwide (where available) Tailgate: ­ Scissor-type 17 Notes 18 19 735 Articulated Truck For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www. cat. com © 2009 Caterpillar Inc. [. . . ]