User manual CATERPILLAR 740B BROCHURE

[. . . ] 740B Articulated Truck Engine Engine Model Tier 4 Interim/EU Stage IIIB Gross Power ­ SAE J1995 Net Power ­ ISO 14396 Cat® C15 ACERTTM 365 kW 489 hp 361 kW 484 hp Weights Rated Payload Body Capacities Heaped SAE 2:1 39. 5 tonnes 43. 5 tons 24 m3 31. 4 yd3 New Features C15 Engine with ACERTTM Technology meeting Tier 4 Interim/EU Stage IIIB engine emission regulations Cat "on-the-go" Regeneration System Controlled Throttle Shift (CTS) Transmission Automatic Traction Control (ATC) Passenger grab handles Floor-mounted accelerator pedal Park brake switch ­ guarded by raised dash moldings Dash dimmer switch Headliner with radio mounting Machine width position lamps Electric hood switch mounted in-cab External grab rail around cab roof Improved fuse panel Color Multi-Purpose Display (CMPD) incorporating the rearview camera screen and cycle counter Machine Security System Tornado-ready (optional) External roof-level work lights (optional) Motorized heated mirrors (optional) Contents Engine with ACERTTM Technology . . . . . . . . . . . . . . . . . . . . 3 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Suspension and Automatic Traction Control (ATC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operator Comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Ease of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Durability and Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Product Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Complete Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 740B Articulated Truck Specifications . . . . . . . . . . 14 740B Standard Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 740B Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 The new Cat® 740B with 39. 5 tonnes (43. 5 tons) rated payload offers proven reliability and durability, high productivity, superior operator comfort and lower operating costs. The spacious two-person cab with forward facing passenger seat and off road oil/nitrogen front suspension cylinders keep the operator comfortable through out the working day. The true "on-the-go" Automatic Traction Control (ATC) automatically modulates the correct level of Inter-Axle and Cross-Axle differential lock engagement which will improve cycle times and productivity. No operator interaction. Strong, durable Cat ACERTTM engines with the Tier 4 Interim/EU Stage lllB exhaust emission solution and electronically controlled smooth shifting transmissions deliver high productivity with low fuel consumption. There are significant changes/improvements to the engine/transmission software that result in smoother gear changes. Engine with ACERTTM Technology Innovative technologies optimize performance. ACERT Technology TheCat®C15ACERTTMenginecontinuestheevolutionary, incrementalimprovementsthatprovidebreakthroughengine technologybuiltonsystemsandcomponentsdevelopedby Caterpillarwithprovenreliability. Cat Clean Emissions Module (CEM) CEMisanexhaustaftertreatmentpackageconsistingof a dieselparticulatefilter, andcontrolsystems. TheCEMreduces particulateemissionsusingpassiveandactiveregeneration duringnormalengineoperation. Cat NOx Reduction System (NRS) TheCatNOxReductionSystem(NRS)capturesandcools asmallquantityofexhaustgas, thenroutesitintothe combustionchamberwhereitdrivesdowncombustion temperaturesand reducesNOxemissions. Fuel Delivery MechanicallyactuatedElectronicUnitInjection(MEUI-C) multipleinjectionfueldeliveryinvolvesahighdegreeof precision. Preciselyshapingthecombustioncyclelowers combustionchambertemperatures, generatingfeweremissions andoptimizingfuelcombustion. Thistranslatesintomore workoutputforyourfuelcost. Diesel Particulate Filter Regeneration Regeneration RegenerationistheremovalofsootfromtheDiesel ParticulateFilter(DPF). TheAftertreatmentRegeneration Device(ARD)isusedtoregeneratetheDPF. [. . . ] Theoperatorremainscomfortableandproductivethroughouttheday. Spacious Two-Person Cab The740Bfeaturesalargetwo-personcab, offeringcomfortableworkingspaceforboththeoperator and passenger. The735B, 740Band740BEJarticulatedtrucksusethesamespaciouscabdesign. Air Suspension Seat Theairsuspensionseatenhancesoperatorcomfortwithacushionedupperhighback, adjustable dampingwiththreesettings, ridezoneindicatorandadjustablelumbarsettings. Itisfullyadjustable to providetheoptimaldrivingposition. Passenger Seat Full-sizepassengerseatfeaturesafullypaddedseatwithabackrestandawide, retractableseatbeltfor a secureandcomfortableride. Thepassengerseatispositionednexttotheoperatorseat, givingboth the operatorandpassengeraclearviewoftheinstrumentpanel, controlsandtheroad. Steering Column Acomfortabledrivingpositionisprovidedbyatelescopicandtiltadjustablesteeringcolumn. 6 Ease of Operation Designed for ease of use ­ allows the operator to focus on production. Ergonomic Layout Thecontrolsandlayoutofthecabaredesignedtomakeitas easytooperateasyourcar. Quick, easytoreadandsimple tooperate, thecontrolsandgaugesonthe740Ballowthe operatortoconcentrateonproduction. Dash Theintegratedwrap-arounddashputsallcontrolswithin easyreachoftheoperator. FeaturingLEDilluminatedrocker switchesforthedashdimmer, rearwashwiper, hazard warning, headlamp, worklamp, heatedmirrors(optional), diff-lock, secondarysteer, heatedseat(optional), machine securitysystem(optional), A/Candcigarlighter. Color MultiPurposeDisplay(CMPD)unitincorporatingthemessenger andrearviewdisplay. Providesanautomotivefeelwith the industrialstrengthyouwouldexpect fromCaterpillar. Color Multi Purpose Display (CMPD) Amultiscreendisplayunitshowingvariouslevelsof machinewarningcategories, performanceandcondition pages, including:Performance, Settings, Totals, Service, MachineStatus, Operator, andRearviewCamera. 10 20 Warning Categories Themonitoringsystemprovidesfourwarningcategories. Thesecondwarningcategoryrequiresachangeinmachine operationormaintenancetothesystem. Thethirdwarningcategoryrequiresanimmediatechange of themachineoperation. Thefourthcategoryrequirestheoperatortoimmediately stopthemachine. Thefourthcategoryalsorequiresthe operatortoimmediatelyshutdowntheengine. 5 25 0 X100 30 P N 0019254 mi 0 km/h A Viewing Area Thelowslopinghoodandplacementofthecoolingpackage behindthecabgivetheoperatorexcellentall-around visibility. Thelargeglassareaandcentraloperatorposition alsoprovideexcellentvisibility. Transmission and Hoist Levers Thehoistleverprovideseasy, comfortableoperation. The transmissionleveroffersexcellentcomfort, andcontrol fortopgearlimit, transmissionholdandneutrallock. Durability and Reliability High machine availability maximizes productivity and lowers costs. Front Frame Thefrontframedesignfeaturesalargeboxsectionandwide, stiffframebeamstohandletorqueloads. Thedivergent framedesigndecreasesstressinthehitchareaandoptimizes suspensiongeometry. The framedesignmakesmaximumuse ofroboticweldingforincreaseddurability. Rear Frame Twin-boxconstructionminimizesstressconcentrationsand provideslowweightwithlongservicelife. Suspension Thethree-pointoscillatingaxlefrontsuspensionprovides unparalleledridequality. Italsoprotectsthetruckfrom adverseroadconditionsbyabsorbingshockloadsthatwould reachtheframe. Articulating/Oscillating Hitch Thearticulatinghitchprovidesthetruckwithsteering articulation, andtheoscillationensuresall-wheelground contactinroughterrain. Hitch Construction Two-piececonstructionfeaturesadurablecaststeelhead boltedtoahard-wearingforgedsteeltube. Fast Hoist Cycle Times Fastbodyraiseandlowertimesmeanlesstimespentinthe dumparea. Load-Carrying Capacity The740Bhasalargetargetareatoprovideconsistentlyhigh load-carryingcapacity. Itsdivergingflowdesigngivesclean loadejection, whichmaximizesproductionandavoidsthe wasteofmaterialcarry-back. Output Transfer Gear Provideslubricationofallbearingsandclutchesusinga distributed-pressurelubricatedandfilteredsystem. Safetyisanintegralpartofallmachinesandsystemdesigns. Safety Features · · · · CabintegralROPS(RollOverProtectionSystem)and FOPS(FallingObjectProtectionSystem) Rearviewcamerasystemprovidesacontinuous panoramicrearvieworwhenreversegearisselected Thesecondaryandparkingbrakefunctionsarespring appliedandhydraulicallyreleased Electro-hydraulicsecondarysteeringsystem, automaticallyactivatesinforward/reverseorwhen stationaryiflowpressureissensed. Canbemanually selectedformachinerecoverypurposes. Externalenginefuelcutoffswitchforeasyaccessfrom outsideofthemachine Externalelectricalsystemdisconnectswitchforeasy accessfromoutsideofthemachine Slipresistantsurfaces­punchedsteelplate HoodraiseandlowerswitchfittedattheLHSofdash 75mm(3in)wideretractableseatbeltsforoperatorand passenger/trainee Cabroofmountedworklights Wideangledmirrorsforexcellentrearvisibility Sweepinghooddesignforpanoramicforwardvisibility Extensivehandrails Bodyraisedalarm Heatedmotorizedmirrors(optional) L EDflashingbeacon · · · · · · · · · · · · 12 Sustainability Resourceful in every way. The740Bisdesignedtomaximizeefficiencyandproductivitywhileconservingnaturalresources. Air Quality TheC15ACERTengineincorporatingtheCatCleanEmissionModule(CEM)meetsEPATier 4 Interim/StageIIIBemissionsrequirementsandisdesignedtoincorporateTier4Final/EUStageIV emissionssystemsat futuremachineproductintroduction. TheC15ACERTenginehastheflexibilityofrunningoneitherultra-low-sulphurdiesel(ULSD) fuel or bio-dieselblendedwithULSD. Allfuelsmusthavenomorethan15ppmsulfur. Re-cycle Waste TheCaterpillarDesign, Manufacturing, AssemblyandTestSiteatPeterleeinEnglandre-cycle90% of allwasteproduced. [. . . ] Then, godowntoMaximumSpeed. UsableRimpulldependsontractionavailable. S TANDARD * G ROSS WEIGHT k g x 1000 lb x 1000 0 0 20 10 40 20 60 30 80 40 100 50 120 60 140 160 70 lb x 1000 80 kg x 1000 45 90 40 35 30 75 60 25 45 20 15 30 10 15 5 0 0 0 1A 1B 2 3 4 5 2 0 10 15 30 20 6 40 25 7 50 30 35 60 km/h mph 0 0 1 5 SPEED 1A ­ 1st Gear (Converter Drive) 1B ­ 1st Gear (Direct Drive) 2 ­ 2nd Gear 3 ­ 3rd Gear 4 ­ 4th Gear 5 ­ 5th Gear 6 ­ 6th Gear 7 ­ 7th Gear E ­ Empty 34 393 kg (75, 824 Ib) L ­ Loaded 73 975 kg (163, 087 Ib) * at sea level TOTAL RESISTANCE % (GRADE PLUS ROLLING RESISTANCE) E L RIMPULL 17 740B Articulated Truck Specifications R etarding Performance Todetermineperformance, readfromGrossWeightdownto%EffectiveGrade. EffectiveGradeequalsactual%favorablegradeplus1% foreach10kg/metricton(20lb/ton)ofRollingResistance. Fromthispoint, readhorizontallytothecurvewiththehighestattainablespeed range. Then, godowntoMaximumSpeed. Retardingeffectonthesecurvesrepresentsfullapplicationoftheretarder. G ROSS WEIGHT 0 0 20 10 40 20 60 30 80 0 4 100 50 120 60 140 160 70 180 80 200 90 lb x 1000 kg x 1000 25% 1 E 35% 30% L 20% 2 15% 3 4 5 6 7 5% 10% 0 0 5 1 0 10 20 15 30 20 40 25 50 30 35 60 40 km/h mph SPEED 1 ­ 1st Gear 2 ­ 2nd Gear 3 ­ 3rd Gear 4 ­ 4th Gear 5 ­ 5th Gear 6 ­ 6th Gear 7 ­ 7th Gear E ­ Empty 34 393 kg (75, 824 Ib) L ­ Loaded 73 975 kg (163, 087 Ib) 18 % EFFECTIVE GRADE ( FAVORABLE) 740B Standard Equipment Standard equipment may vary. Consult your Cat dealer for details. AirconditioningwithR134Arefrigerant Airvents, adjustable AutomaticTractionControl(ATC) Autoshiftseven-speedforwardand two-speedreversetransmission Backupalarm Body, adaptedforexhaustheat Cat®C15enginewithACERTTM Technology CatCleanEmissionModule(CEM) an exhaustaftertreatmentpackage ColorMulti-PurposeDisplay(CMPD) incorporatingtheCycleCounterand rearviewCameraScreen CD/Radio, heavydutyready Differentials, standardwithautomatic clutchedcross-axleandinter-axle differentiallocksforall axles Electricalsystem:24volt, 5A24-to12-volt converter Electrohydraulichoistcontrol Etherstartingaid Glasswindows, laminatedandtinted, front Glasswindows, toughenedandtinted, sidesandrear Guards:rearwindow, radiator, crankcase andaxle Headlights, four Heateranddefrosterwithfour-speedfan Horn, electric Lights:cabinterior, front, side, rear, two reversing/workinglights, twostop/tail lights, sidewidthmarker, frontandrear directionindicators Mirrors, mainandauxiliary, leftandright Mudflaps, wheelarchandbodymounted, withtransportationtiebacks Oil-cooledbrakes, enclosed Operatorandpassengergrabhandrails ProductLink Retarder, Enginecompressionbrake ROPS/FOPScab, withfull instrumentation, including: ­Instrumentclusterdisplaymodule ­Indicatorlamps:leftturn, secondary steering, primarysteeringloss, frontand centeraxlebraketemp(735B/740Band 740B Ejectoronly), brakeoilpressure, actionlamp, transmissionfault, park brake, chargingsystemstatus, differential lockfault, bodynotinfloat, rightturn, high beam, transmissionhold, machine filterwarning, retarder, retarderup shift warning ­Gauges:engineoilpressure, engine coolanttemperature, torqueconverter oil temperature, fuellevel, fueltank level gauge ­LCDwarnings/indicators:Gear, Alert, Speed, Soot, DPFRegeneration, Engine hours, PrimarySteer, 2ndSteer, Machine Security(MSS), Retarder ­Meters:servicehourmeter, speedometer, tachometer Seat, fullyadjustable, airsuspension Seat, paddedpassenger Secondarysteering­electronic SOSSMsamplingvalves Spillguard, front, integralpartof fabricatedbody Startingreceptacle, electric, remote Storage­twocupholders, flaskreceptacle, underseatstorage, doorpocket, behind seatstorage, coathook Sunvisor Three-axle, sixwheeldrive Tiltandtelescopicsteeringwheel Tires, 29. 5R25, radial Towingeyes, frontandreartowpin Twoseatbelts, retractable Vandalismprotection:lockablecaps for fueltankandhydraulicoiltank Windowsopeningside, tinted Windshieldwiperandwasher, two speed, intermittent(front) Windshieldwiperandwasher, two speed, (rear) 740B Optional Equipment Optional equipment may vary. Consult your Cat dealer for details. Autolubeinstallationforautomatic greasingofbearings Bodyliners CD/Radio, heavydutywithauxiliaryinput ColdWeatherCoolant(­51°C/­59. 8°F) Coldweatherstartattachment EngineBlockHeater Exhaustheatedbody Extensions, fender Fastfuelfill FlashingLEDBeacon FuelAdditive­Anti-Waxing Heatedrearviewmotorizedmirrors Heatedseats ProductLinkPL321, PL522andPL523 (whereavailable) Roofmountedworklights Longwheelbaserearchassis(OEM) MachineSecuritySystem(MSS) Tailgate: ­Scissor-type 19 740B Articulated Truck For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www. cat. com © 2011 Caterpillar Inc. All rights reserved Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. See your Cat dealer for available options. CAT, CATERPILLAR, SAFETY. CAT. COM, their respective logos, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. AEHQ6072 (2-2011) [. . . ]