User manual CATERPILLAR CL215 BROCHURE

[. . . ] The rigid frame, fast heating electric screed, and user-friendly controls, make this screed the choice of mainline paving contractors. [. . . ] It incorporates an electronic control module, CANbus electrical system, and simplified screed plate leveling system for easy service and long-term reliability. SMOOTH RESULTS ­ Rigid frame and balanced weight design prevents flexing for optimal mat quality ­ Maximum paving range of 2. 44 m - 7. 37 m (8' - 24' 2") ­ Main screed pre-strike-off ensures smooth flow under the screed ­ Main and extender screed plates are 457 mm (18") wide providing optimal smoothness ­ Triangular extender support configuration delivers stability for wide width paving ­ Spring-loaded end gates deliver downward pressure to contain mix for tight edges and smooth joints LEADING-EDGE TECHNOLOGY ­ Cat® Grade and Slope Automation offers more precise control and a visual display with multiple language options ­ CANbus electrical system reduces wiring requirements for increased reliability ­ Electronic Control Module (ECM) is compatible with Cat ET for fast and easy diagnostics APPLICATIONS ­ Interstates ­ Airports ­ Highways ­ Residential streets ­ City streets ­ Parking lots CONTENTS Smoothness Features . 11 2 ADVANCED SCREED CONTROL ­ Main screed controls ergonomically located for optimal efficiency ­ Mix height dial easily maintains head of material ­ Remote extender controls provide easy access for efficient operation ­ Power controls simplify adjustments for crown, height, and slope ­ Thickness control screws are equipped with spinner handles for fast, easy adjustment ­ Integrated sonic sensor harnesses increase reliability, minimize potential damage FAST HEATING ELECTRIC SCREED ­ Quick and even screed plate heating at low idle ­ User-friendly touch pad technology simplifies operation ­ Three pre-set temperature settings for each screed section ­ Manual override capability EXCELLENT SERVICE AND RELIABILITY ­ Electronic Control Module (ECM) simplifies troubleshooting procedures ­ Easy component access simplifies routine service ­ Well-designed hydraulic routings are protected with kevlar braid ­ Color-coded electrical wiring simplifies troubleshooting procedures ­ O-ring face seals (ORFS) offer durability and prevent leaks 3 1 2 3 10 4 9 5 7 11 12 13 8 6 SMOOTHNESS FEATURES STABILE DESIGN, AWARD WINNING PERFORMANCE. SCREED PLATES ­ Main and extender plates are 457 mm (18") wide (front to back) ­ Hardened alloy steel resists abrasion ­ Curved nose-bar design delivers pre-compaction and smooth flow 1. 13. Cat Grade and Slope Power Screed Controls Folding Cup Holder Remote Extender Controls Rigid Support Tubes Threaded-Bolt Screed Adjusters Tool Box Electrically Heated Screed Plates CANbus Electrical System Electric Heat Control Panel Main Screed Controls Spinner Handles on Depth Cranks Integrated Sonic Sensor Wiring VIBRATOR SYSTEM ­ Provides initial compaction ­ Located on main screed and extenders ­ Adjustable range of 0 - 3000 vpm ­ Vibration on extenders is synchronized to match the main screed RIGID EXTENDER DESIGN ­ Dual extending support tubes and third frame member form a triangular design that delivers excellent torsional resistance and rigidity ­ Visual width indicators keep operators informed of paving width ­ Extenders are equipped with vibration and heat SPRING-LOADED END GATES ­ Delivers an adjustable force allowing the end gates to follow the paving surface ­ Ensures contact with the mat to create a confined joint ­ Eliminates protrusions, enabling the extender to pave close to curbs and obstructions ­ Replaceable wear strip ensures performance 4 OPERATING ENVIRONMENT DESIGNED WITH EFFICIENCY IN MIND. LEFT MAIN SCREED CONTROLS ­ Tow-point height ­ Power mainframe extension (option) ­ Mix height control dial ­ Extender width ­ Feed system override ­ Extender slope ­ Extender height RIGHT MAIN SCREED CONTROLS ­ Eco-washdown switch ­ Power crown control ­ Vibratory frequency control ­ Power berm (option) ­ Mix height dial ­ Power mainframe extension (option) ­ Tow-point height ­ Extender height ­ Extender slope ­ Feed system override ­ Extender width REMOTE EXTENDER CONTROL ­ Tow-point height ­ Feed system override ­ Extender width 1 3 2 1. 4. Crown Indicator Extender Slope Indicator Extender Height Indicator Extender Width Indicator 4 5 QUICK ADJUSTMENTS AUTOMATED OPERATION INCREASES EFFICIENCY. PRE-STRIKEOFF ­ Adjustable height pre-strikeoff mounted in front of the main screed plate controls material flow under the screed ­ Factory setting is 25. 4 mm (1") above the screed plate, exposing the nose bar THICKNESS CONTROL SCREWS ­ Equipped with spinner handles for quick, easy adjustment ­ An adjustment of 25. 4 mm (1") requires 8 turns ­ Choice of left or right hand depth control threads to suit operator preferences 1 2 3 POWER CONTROLS ­ Crown angle, +10% to -3% ­ Extender slope percent, +14% to -2% ­ Extender height, 6. 4 mm (0. 25") increments 1. ­ Three pre-set temperature settings for each screed section ensure even heat distribution ­ Manual adjustments provide override capability ­ Flattened bar type heating elements deliver reliability ­ Temperature sensors in each screed section, including extensions ­ On-board diagnostics enable operator to verify fault indicators TRACTOR-MOUNTED GENERATOR ­ GFCI circuit breaker protection ­ Fast heat-up at low idle. ­ Manual breaker reset ­ 25 kW generator - supplies 25 kW at 60 Hz with engine speed 1275 or higher - provides power to the electric screed and auxiliary power panel - utilized for normal lighting packages ­ 35 kW generator - supplies 35 kW with engine speed at 1500 rpm or higher - provides power to the electric screed and two auxiliary power panels - utilized for large lighting packages and wide width tamper bar screed 1 AUXILIARY POWER ­ 7 kW of available power ­ Six, 120-volt receptacles ­ One, 240-volt receptacle ­ Supports high intensity discharge lighting (HID), power tools 2 3 1. 5. 106 Even Heat Distribution Electric Heat Panel Heating Element Generator Auxiliary Panel 4 5 PAVING WIDTHS EXTENSIONS MAXIMIZE VERSATILITY CL215 SCREED EXTENSIONS These extensions are available in 305 mm (1') and 711 mm (2' 4") lengths. ­ 305 mm (1') extensions are electrically heated ­ 711 mm (2' 4") extensions are electrically heated with vibration R EXTEND-A-MAT CL215 3. 0 m (10') 5. 9 m (19' 6") 6. 6 m (21' 6") 7. 4 m (24' 2") CL215 Screed Specifications E R EXTEND-A-MAT CL215 A B C D Dimensions and Weights A B C D E Retracted width wo/end gates Retracted width w/end gates Length wo/end gates (front to back) Length w/end gates (front to back) Height Screed plate width Screed plate thickness 3062 mm (120") 3332 mm (131") 1765 mm (69") 2271 mm (89") 2114 mm (83") 457 mm (18") 13 mm (0. 5") +10% to -3% +10% to -3% 2700 - 3300 rpm Weight Paving Widths Standard extendable range Maximum range Maximum paving depth 3266 kg (7, 200 lb) 3. 05 m - 5. 94 m (10' - 19' 6") 2. 44 m - 7. 37 m (8' - 24' 2") 300 mm (12") Extender slope Main crown Vibrator speed range 11 CL215 Extend-A-MatTM Screed For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www. cat. com © 2011Caterpillar All Rights Reserved Materials and specifications are subject to change without notice. [. . . ] ­ 305 mm (1') extensions are electrically heated ­ 711 mm (2' 4") extensions are electrically heated with vibration R EXTEND-A-MAT CL215 3. 0 m (10') 5. 9 m (19' 6") 6. 6 m (21' 6") 7. 4 m (24' 2") CL215 Screed Specifications E R EXTEND-A-MAT CL215 A B C D Dimensions and Weights A B C D E Retracted width wo/end gates Retracted width w/end gates Length wo/end gates (front to back) Length w/end gates (front to back) Height Screed plate width Screed plate thickness 3062 mm (120") 3332 mm (131") 1765 mm (69") 2271 mm (89") 2114 mm (83") 457 mm (18") 13 mm (0. 5") +10% to -3% +10% to -3% 2700 - 3300 rpm Weight Paving Widths Standard extendable range Maximum range Maximum paving depth 3266 kg (7, 200 lb) 3. 05 m - 5. 94 m (10' - 19' 6") 2. 44 m - 7. 37 m (8' - 24' 2") 300 mm (12") Extender slope Main crown Vibrator speed range 11 CL215 Extend-A-MatTM Screed For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www. cat. com © 2011Caterpillar All Rights Reserved Materials and specifications are subject to change without notice. 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