User manual CATERPILLAR GH800 BROCHURE

[. . . ] Operator Comfort The totally redesigned operator station maximizes comfort while increasing safety. The available auto-weight adjusted air-suspension seat with heated and cooled ventilated cushions improves operator comfort. Safety is enhanced by the new color monitor and standard rear-mounted camera. Undercarriage Various undercarriage configuration with blade and outriggers are available to provide the best solution for you. Contents Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SmartBoomTM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Environmentally Responsible Design . . . . . . . . . . . . . . 5 Operator Comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Booms and Sticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Work Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Serviceability and Complete Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Versatility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Standard Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 2 The D Series incorporates innovations for improved performance and versatility. [. . . ] A cover secures the contents during machine operation. Foot Pedals Two-way pedals for travel and auxiliary circuits provide increased floor space, reducing the need to change positions. The foot pedal for auxiliary high-pressure circuit can be locked in the off position and used as a footrest for greater operator comfort. Field of Vision Cab post front left Cab post front right Cat Standard Rearview Camera The rearview camera displays on the operator monitor. Together with the best in class visibility to the front, up, left and right, the rearview camera ensures the safe operation of the machine and fulfills the requirements of ISO 5006/EN474. Cab post middle left Cab post rear left Boom Machine rear and cab post rear right Legend: Red: limitations due to cab post and/or boom Blue: additional visibility due to mirrors Green: additional visibility due to rearview camera 7 Undercarriage Increased Travel Speed Undercarriage and axle design provides maximum strength, flexibility and mobility on wheels. The maximum travel speed for the GH800 is 37 km/h (23 mph), reducing travel time between sites and increasing productivity. Heavy-Duty Axles and Stabilizers The D Series Wheel Excavator undercarriage provides rigidity and long life. Effective hydraulic line routing, transmission protection and heavy-duty axles make the undercarriage perfect for wheel excavator applications. The transmission is mounted directly on the rear axle for protection and optimum ground clearance. Advanced Disc Brake System The disc brake system acts directly on the hub instead of the drive shaft to avoid planetary gear backlash. This solution minimizes the rocking effect associated with working free on wheels. All work tools are performance-matched to Cat machines. Quick Couplers Quick Couplers enable the operator to simply release one work tool and connect to another, making your hydraulic excavator highly versatile. Productivity also increases, as a carrier no longer needs to be idle between jobs. Caterpillar offers hydraulic and spindle quick coupler versions. 1 Buckets Caterpillar offers a wide range of specialized buckets, each designed and tested to function as an integral part of your excavator. 4 1 2 2 3 4 5 5 Excavation (X) Extreme Excavation (EX) Excavation Leveling Ditch Cleaning Quick Coupler 3 10 Purpose designed and built to Caterpillar's high durability standards. Hammers Cat® hammer series deliver very high blow rates, increasing the productivity of your tool carriers in demolition and construction applications. Wide oil flow acceptance ranges make the Cat hammers suitable for a wide range of carriers and provide a system solution from one safe source. Orange Peel Grapples The Orange Peel Grapple is constructed of high-strength, wear-resistant steel, with a low and compact design that makes it ideal for dump clearance. The operator can choose the best power setting for both engine and hydraulic power versus fuel efficiency. · Economy Mode ­ used for lifting, pipe setting, grading, slope finishing and precise work while reducing fuel consumption. Power Mode ­ used for normal truck loading and digging applications, trenching or hammer use. Travel Mode ­ automatically set when the travel pedal is actuated. It provides maximum speed and drawbar pull. · · Product Link Product Link allows remote monitoring of the machine, using a powerful telemetric system to transmit needed information to the customer and the dealer via a secure, web-based application, VisionLinkTM. Critical information, such as event and diagnostic codes, is readily accessible, as are machine statistics, such as hour-meter reading, fuel consumption and idle time. Mapping functions include location and geo-fencing, which assist in servicing operations and in preventing unauthorized machine use. With Product Link, the customer and the dealer have an invaluable tool for more efficiently managing machines and fleets. Ride Control The ride control system improves operator comfort and allows the machine to travel faster over rough terrain with improved ride quality for the operator. The ride control system features accumulators acting as shock absorbers to dampen the front part motion. Ride control can be activated through a button located on the soft switch panel in the cab. 14 GH800 Wheel Excavator Specifications Engine Engine Model Cat® C6. 6 with ACERTTM Technology 1, 800 rpm 130 kW 174 hp 124 kW 124 kW 105 mm 127 mm 6. 6 L 6 805 N·m 166 hp 166 hp 4. 13 in 5 in 403 in3 596 lb ft Weights VA Boom* Rear Dozer Only Rear Dozer, Front Outriggers Front and Rear Outriggers One-Piece Boom* Rear Dozer Only Rear Dozer, Front Outriggers Front and Rear Outriggers Sticks Short ­ 2200 mm (7'3") Medium ­ 2500 mm (8'3") Long ­ 2800 mm (9'3") Industrial ­ 3300 mm (9'3") Dozer Blade Outriggers Counterweight 17 850 kg 18 900 kg 19 100 kg 39, 353 lb 41, 667 lb 42, 108 lb Tires Standard · 10. 00-20 (dual pneumatic) Optional · 11. 00-20 (dual pneumatic) · 18 R 19. 5 XF (single pneumatic) · 10. 00-20 (dual solid rubber) Ratings Gross Power Net Power ISO 9249 80/1269/EEC Bore Stroke Displacement Cylinders Maximum Torque at 1, 400 rpm 17 350 kg 18 350 kg 18 550 kg 38, 250 lb 40, 455 lb 40, 896 lb Undercarriage Ground Clearance Maximum Steering Angle Oscillation Axle Angle Minimum Turning Radius Standard Axle Outside of Tire End of VA Boom End of One-Piece Boom Wide Axle Outside of Tire End of VA Boom End of One-Piece Boom 370 mm 35° ± 9° 15 in 550 kg 580 kg 600 kg 520 kg 740 kg 1030 kg 4000 kg 1, 213 lb 1, 279 lb 1, 323 lb 1, 146 lb 1, 700 lb 2, 270 lb 8, 810 lb · EPA Tier 3 compliant. · Full engine net power up to 3000 m (1. 86 mi) altitude. Hydraulic System Tank Capacity System Maximum Pressure Implement Circuit Normal Heavy Lift Travel Circuit Auxiliary Circuit High Pressure Medium Pressure Swing Mechanism Maximum Flow Implement/ Travel Circuit Auxiliary Circuit High Pressure Medium Pressure Swing Mechanism 170 L 255 L 45 gal 67 gal 6400 mm 7000 mm 8300 mm 21 ft 23 ft 27 ft 350 bar 375 bar 350 bar 350 bar 185 bar 310 bar 5, 076 psi 5, 439 psi 5, 076 psi 5, 076 psi 2, 683 psi 4, 496 psi · Machine weight with medium stick, 4000 kg (8, 810 lb) counterweight, with operator and full fuel tank, without work tool. [. . . ] Lift capacity ratings are based on ISO 10567:2007, they do not exceed 87% of hydraulic lifting capacity or 75% of tipping load. The load point is the center line of the bucket pivot mounting pin on the stick. Lifting capacities are based on the machine standing on a firm uniform supporting surface. For lifting capacity including bucket and/or quick coupler, the respective weight has to be subtracted from above values. [. . . ]