User manual CATERPILLAR SH660 HD BROCHURE

[. . . ] G Series Safety With improved designs that impact braking, traction control, object detection and egress, G Series is setting new standards of safety in this size class of truck. Sustainable Designs The SH660 HD reaches new levels of sustainability using less fuel, producing fewer emissions for the U. S. and reducing sound levels by 50% for the operator. Contents The Operator Experience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Fuel Saving Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Structural Integrity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Power Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Emission Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 G Series Body Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Machine Information and Monitoring . . . . . . . . . . . 10 Cat MineStarTM System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Special Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Standard Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 2 Since its introduction, in 1977, the Cat® 777 off-highway truck has set the standard in the industry for durability and value. With the introduction of the G Series, Caterpillar introduces a truck with new levels of performance, productivity, and operator comfort. [. . . ] · Excellent high-altitude capability. Planetary Powershift Transmission With new control strategies, this proven transmission is better than ever. · New software controls called APECS provide protection with enhanced electronic clutch pressure control. · APECS also includes Torque Shift Management that provides quick, responsive travel through the gears and improved performance on grades. · In addition, Part Throttle Shifting provides an automotive-quality ride. Special Package Options · A mud guard package includes engine enclosures to help prevent excessive material build up. · Caterpillar offers an "XQ, " or extra quiet, package offering additional sound suppression. 7 Emission Controls Tier 4 Final Emission Controls Reduced emissions using simple to use, reliable solutions Caterpillar offers a simple and robust U. S. Other than normal maintenance, this system requires no additional input or intervention by the operator. NOx Reduction Supported by cleaner burning, ultra-low sulfur diesel fuel and low ash oils, Caterpillar uses its engine-mounted NOx Reduction System (NRS) to cool combustion chamber temperatures and control NOx production. Particulate Matter Reduction Located on top of the engine are two diesel oxidation catalysts (DOC canisters), one for each exhaust outlet. These injectors offer exceptional fuel atomization for engines running at slower speeds. MEUI-C injectors have an improved fuel shut off response time, saving fuel and reducing emissions. Note that Tier 4 Final equipped machines require the use of ultra-low sulfur diesel fuel and CJ-4 low ash engine oil. or Canada, Caterpillar offers emission controls similar to those used for Tier 2 regulations. 8 G Series Body Strategy Because no job site or material is identical, Caterpillar offers its customers several body options. Whether you run on steep grades, off load to a crusher, or haul lightweight material, Caterpillar can accommodate with dual slope, flat floor and coal bodies designed for lightweight materials. It enables managers to track what equipment is due for service, schedule repairs and maintenance, see what procedures have been performed and monitor how the machine is performing once it goes back to work. Health can also help identify issues beyond the equipment, including problem areas within the mine site itself. With GNSS tracking capabilities, it generates reports showing where health and operational alerts occur. That can help you spot site problems ­ such as suboptimal haul road conditions ­ that affect machine health, machine availability and asset life. For more information on Cat MineStar System capabilities visit mining. cat. com/miningtechnology. 13 Serviceability Clean, convenient, time-saving solutions G Series will introduce time-saving service improvements to help reduce your costs associated with maintaining your fleet. Fluid Fill Service Center A new optional fluid fill service center is located on the left front side of the machine. Technicians can check the level of all machine fluids including: · · · · · Transmission/torque converter hydraulic oil Hoist/Brake hydraulic oil Diesel fuel Engine oil Engine coolant A lighted keypad will indicate three green lights if the fluid level is full, two green lights if the fluid level is at normal levels, and one light if fluid should be added. Cab Fluid Level Monitoring Operators are notified when a fluid level is approaching its low level threshold, allowing them to take action in a timely manner. Electrical Service Center An Electrical Service Center is also at ground level located on the right front bumper of the machine. Breaker ­ Main Electrical 14 Brake Wear Indicator G Series trucks will come equipped from the factory with a simple, time-saving brake wear indicator on the left rear wheel that provides technicians with a visible indicator for rear break wear levels. Filters Due to improved hydraulic system updates which have made the system more efficient, Caterpillar is able to extend hydraulic filter life to 1, 000 hours under normal operating conditions. All engine filters are conveniently grouped and easily accessible. Fuel The SH660 HD fuel tank comes in two sizes: 1136 L/300 gal and 1325 L/350 gal. It features fast fill at the tank with the port recessed to avoid damage. A capacitive fuel level indicator provides real time fuel level information. Cab Air Filter Precleaner An optional precleaner is available for cab air filters. This option can significantly extend your filter life and service intervals. Right Side Platform The right side platform on the SH660 HD has been designed specifically to handle customer attachments that may include mandatory fire suppression hardware. 15 Special Packages Options to meet your needs XQ Sound Suppression Package For environments sensitive to sound, the XQ package reduces the spectator noise level of the machine to 112 dB(A) using both the ISO 6393 and ISO 6395 test procedures. [. . . ] · No engine derating required up to 2286 m (7, 500 ft) for Tier 4 Final and 4600 m (15, 000 ft) for Tier 2 Equivalent. · Not regulated under EU Stage IV regulations due to power rating above 560 kW (750 hp). 19 SH660 HD Off-Highway Truck Specifications Weight Distributions ­ Approximate Front Axle ­ Empty Front Axle ­ Loaded Rear Axle ­ Empty Rear Axle ­ Loaded 46% 33% 54% 67% Service Refill Capacities Fuel Tank Fuel Tank Cooling System ­ Tier 4 Final Cooling System ­ Tier 2 Equivalent Crankcase Differentials Final Drives (each) Steering System (includes tank) Brake Hoist System (includes tank) Brake Hoist System Torque Converter/ Transmission System 1136 L 1325 L 240 L 228 L 109 L 227 L 76 L 53. 6 L 444 L 322 L 138. 5 L 300 gal 350 gal 63. 4 gal 60. 2 gal 28. 7 gal 59. 9 gal 20 gal 14. 1 gal 117 gal 85 gal 36. 5 gal Tires Standard Tire 27. 00R49 (E4) · Productive capabilities of the SH660 HD truck are such that, under certain job conditions, TKPH (TMPH) capabilities of standard or optional tires could be exceeded and, therefore, limit production. · Caterpillar recommends the customer evaluate all job conditions and consult the tire manufacturer for proper tire selection. Suspension Empty Loaded 74. 7 mm Cylinder Stroke Front Empty Loaded 66 mm Cylinder Stroke Rear Rear Axle Oscillation 5. 4° 2. 9 in 2. 5 in ROPS ROPS/FOPS Standards · ROPS (Rollover Protective Structure) for cab offered by Caterpillar meets ISO 3471:2008 ROPS criteria. · FOPS (Falling Objects Protective Structure) meets ISO 3449:2005 Level II FOPS criteria. Sound Sound Standards · The operator Equivalent Sound Pressure Level (Leq) is 73 dB(A) when SAE J1166 FEB2008 is used to measure the value for an enclosed cab. [. . . ]