User manual CISSELL GEARCAB

[. . . ] The warranty period on each new replacement part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced. With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer. Cissells total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused by Cissells negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective equipment or part returned f. o. b. to Cissells factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. [. . . ] The grear should be staggered, liner, shell , liner, shell, etc. Page 4 TABLE OF CONTENTS Warranty: Specifications: Testing: Gear Preperation: Table of Contents: Diagnostic Micropressor Control: Features Installing the Gear Cabinet: Layout Foot Print Gear Cabinet Assembly Part Numbers: Main Assembly Bonnet Assembly Heater Assembly 11 12 13 14 15 6-9 10 10 PAGE 2 3 4 4 5 240V 1 & 3 Phase 208V 1 Phase 208V 3 Phase Wiring Schematics: AGC65 (240V/60/3) AGC64 (240V/60/1) AGC45 (208V/60/3) AGC44 (208V/60/1) Ladder Diagram: AGC65 (240V/60/3) AGC64 (240V/60/1) AGC45 (208V/60/3) AGC44 (208V/60/1) SCH100 SCH110 SCH150 SCH210 20 21 22 23 FRW100 FRW110 FRW150 FRW210 16 17 18 19 Page 5 DIAGNOSTIC MICROPROCESSOR CONTROL - FEATURES Diagnostic Microprocessor Control (DMP) 1. 0 General Operation The Cissell Diagnostic Microprocessor Control (DMP) is designed to manage the drying and cooling cycles of the gear cabinet. The controller is also programmed from the the factory with five different default pro grams as described below. The operator has the flexibility to select the time for the drying and cool down cycles and the drying temperature. Default Programs Programs 1 2 3 4 5 Dry Time 90 Minutes 120 Minutes 150 Minutes 180 Minutes 20 Minutes Cool Time 2 Minutes 2 Minutes 2 Minutes 2 Minutes 2 Minutes Temp. Set Point 110°F (43°C) 110°F (43°C) 110°F (43°C) 110°F (43°C) 110°F (43°C) Reversing N/A N/A N/A N/A N/A Note: If a modified program is determined to be corrupted, the default program settings will be used. 2. 0 Features 1. Drying time: 0-180 minutes Cooling time: 2-60 minutes LED display of cycle time, set temperature, and actual temperature Thermistor controlled temperature Buzzer for end of cycle, audible alarm Five user programmable programs Monitors the thermistor for operation Reversing button is not used in this application The minimum drying time is 0 minutes, and the minimum cooling time is 2 minutes. The drying temperature may be set from 100°F (38°C) to 150°F (66°C). The drying time, cooling time, or temperature may be modified during an operating cycle. If necessary to reset the drying and cooling times for the current cycle, press STOP once to stop the gear cabinet. Press STOP again to cancel the cycle. Page 6 DIAGNOSTIC MICROPROCESSOR CONTROL - FEATURES 3. 0 DIP Switch Settings The DMP has an 8-position DIP switch bank that is accessible from the back of the control board. By switching these DIP switches, it is possible for the operator to customize the display and some of the operating features of the dryer. Factory Settings Switch # 1 2 3 4 5 6 7 Function Gear Cabinet Temperature Units Not Used Not Used Not Used Buzzer Timer Not Used OPL OFF OFF ON ON ON ON ON 8 Programming OFF #1 Gear cabinet. #2 Temperature Units: Selects °F or °C for the temperature display. #6 Buzzer Time: This Dip switch determines the length of time that the end of cycle buzzer will remain on. OFF indicates that the buzzer will sound for 5 seconds when the drying cycle is completed. ON indicates that the buzzer will sound continuously until the STOP button is pressed. #8 Programming: This switch enables or disables the programming feature. Page 7 DIAGNOSTIC MICROPROCESSOR CONTROL - FEATURES 4. 0 Programming Set Dip Switch #8 to the ON position. Press and hold the PROGRAM button about 3 seconds until the LED stops flashing. If the PROGRAM button is pressed for less than 3 seconds, the controller will cancel the program and display the next programs settings. If not programmed correctly, the display will flash E2F for 4 seconds, and the default settings will be used. [. . . ] Illuminated when in the cooling cycle, or when the display is currently showing the time for the cooling cycle. Illumination shows which user program is currently being displayed. Page 9 INSTALLATION INSTRUCTIONS UNCRATING Step #1 Uncrate the machine very carefully and check for concealed damage. If any damage caused by shipping is found, it should be reported to the transportation company and a claim filed by you. Unbolt the machine from the base and move to approximate location of installation. [. . . ]