Detailed instructions for use are in the User's Guide.
[. . . ] [. . . ] All Rights Reserved
99922203359 REVISED 10/06/05
CS-3450
ENGINE, SHORT BLOCK, ENGINE COVER
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24 15 27 21 17 28 29
20 16 19 18 1 2 30
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22
3 12 11
13
26 25
10 11
12
9 7
14 9 8 4 7 6 5
CS 0021 00 000
2
CS-3450
ITEM PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 QTY DESCRIPTION OPTIONAL ENGINE REPOWER SB1052 1 SHORT BLOCK P021002021 90023805025 10000039130 10001146430 10001315330 10001504630 17501203930 10001411520 P021007231 10021338330 9403536201 43706338330 10014239130 90010605016 A190000021 43301103931 13033639530 12902339130 10403439130 17881039630 43611413930 10402939230 16391139130 90025604016 10404439230 89016739230 89022839131 X524000780 89016006361 1 4 1 1 1 2 1 2 1 2 2 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 CRANKCASE SET SCREW 5X25 PISTON KIT RING, PISTON PIN, PISTON CIRCLIP, PISTON PIN BEARING, NEEDLE SPACER, PISTON PIN CRANKSHAFT ASY OIL SEAL BEARING, BALL 6201 GEAR, WORM WOODRUFF KEY BOLT 5X16 COVER, ENGINE STUD, GUIDE BAR PLUG GROMMET, IDLE PLUG GROMMET, CHOKE VALVE, CHECK COVER - TOP PLUG, OILER SCREW 4X16 COVER - BOTTOM LABEL, PURGE PUMP LABEL, CAUTION LABEL, MODEL/CAUTION -- CS-3450 LABEL, HOT
ENGINE, SHORT BLOCK, ENGINE COVER REMARKS INCLUDES 2-12 INCLUDES ITEM 3 INCLUDES ITEMS 5-9
INCLUDES ITEMS 11-12
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CS-3450
1
IGNITION, STARTER ASSEMBLY
2
3
8 6 5 4 9 10 13 14 32 SERIAL NUMBERS: 03001434-03999999 33 34 7 11 12 -- CANADA
SERIAL NUMBERS: 03001001-03001433
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15 16
18 29 28 27 26 25 24 23 22 21 20 19
31 30
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CS-3450
ITEM PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 16201039131 16340019830 15680039231 90021605012 90060300005 17724704630 17721835631 17723435430 15662639230 15011716430 15901019830 A425000000 15901103432 15901201620 15611004920 16201039430 90023805022 17720039631 17723239630 17722739131 90029603014 17722835430 17722039630 17722139630 17722606530 A506000000 17721404630 90025304014 10153439530 90025604016 89011849330 90050000008 90060000008 90051500008 QTY 1 1 1 2 2 2 2 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 4 1 1 1 1 DESCRIPTION REMARKS
IGNITION, STARTER ASSEMBLY
LEAD, GROUND SWITCH, IGNITION FLYWHEEL SCREW 5X12 WASHER 5 SPACER, RATCHET PAWL, STARTER SPRING, RETURN COIL, IGNITION SPACER SPARK PLUG -- BPM-8Y SPARK PLUG CANADA MODELS TERMINAL, SPARK PLUG CAP CAP, SPARK PLUG BUSHING LEAD SCREW 5X22 STARTER ASY INCLUDES ITEMS 19-29 HOUSING, STARTER GUIDE, ROPE SCREW 3X14 GRIP, STARTER SPRING, REWIND PLATE, STARTER ROPE, STARTER - 3X850mm BULK OPTION: 99944440000 REEL, ROPE WASHER SCREW 4X14 PLATE, GUIDE SCREW 4X16 LABEL, ECHO NUT 8 WASHER 8 FLANGE NUT 8
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CS-3450
INTAKE, EXHAUST
7 6 10
5 4 2 9 8
1
3
12
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13
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15 16
25 SERIAL NUMBERS: 03001001-03088645 04001001-04003216 26 SERIAL NUMBERS: 03088645-03999999 04003216-04999999
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20 18 19 21 22 23 24
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CS-3450
ITEM PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 14551013931 14585813931 90025004008 14585913930 14586135530 14564213930 10102313930 14586213931 14587635530 90025004008 13030239134 13040613932 90070000004 13031039131 90023805045 12901139130 17851039230 17851539130 17851603930 V103000021 90025005018 P021000010 V103000120 13001239130 A021000230 A021000760 QTY 1 1 1 1 1 1 2 1 1 3 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 DESCRIPTION GASKET, EXHAUST MUFFLER SCREW 4X8 SILENCER LID, MUFFLER PLATE, EYE BOLT, FLANGE SCREEN, MUFFLER GUIDE, EXHAUST SCREW 4X8 CLEANER LID ASY BOLT ASY E-RING 4 FILTER, AIR SCREW 5X45 PLATE, PREVENT ROD, CHOKE SHUTTER, CHOKE WASHER GASKET, INTAKE SCREW 5X18 INSULATOR KIT GASKET, INTAKE SEAL CARBURETOR -- WT-589 CARBURETOR -- WT-589 INCLUDES ITEMS 12-13 INCLUDES ITEMS 13 REMARKS
INTAKE, EXHAUST
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CS-3450
1 5 2 3 6 10 4 9 8
FUEL SYSTEM, OIL SYSTEM
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11
14 13 12 13 12 15 16 17 SERIAL NUMBERS: 03001001-03011263 04001001-04004309 18 24 22 25 26 27 28 29 30 37 38 39 23 SERIAL NUMBERS: 03011264-03999999 04004310-04999999 33 31 34 35 36 32 14
19 20 21
CS 0022 00 000
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CS-3450
ITEM PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 A356000030 13132839130 13201004920 13211539130 13201239130 13201326630 13120507320 12318139130 13275839130 13271639130 13131239130 43600139231 90072100025 13105119830 43720139131 43724439130 43721139133 13201326630 V471000110 V137000010 43620502832 90023505012 43700239130 12312715030 43701938330 43702437330 43706237330 43701537330 43702937330 43701639130 90023505012 C022000010 12532715130 P022010660 P022010650 P022010640 P022010670 43702937330 P022010680 QTY 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 DESCRIPTION VALVE, CHECK COVER, VENT PIPE, VENT - 3X5X150mm GROMMET, FUEL PIPE, FUEL - 3X6X160mm CLIP FILTER, FUEL PUMP, PURGE BRACKET, PUMP PIPE, RETURN - 2X4X42mm PIPE, PURGE - 3X5X70mm CAP, TANK O-RING 25 CLIP, FUEL CAP PIPE KIT PAD, FOAM PIPE, OIL CLIP PIPE - 3X6X115mm GROMMET STRAINER, OIL SCREW 5X12 AUTO-OILER ASY CLIP SPRING PLUNGER CAP, OIL PUMP SPRING WASHER NEEDLE, ADJUST SCREW 5X12 AUTO-OILER ASY CLIP SPRING PLUNGER CAP, OIL PUMP SPRING WASHER NEEDLE, ADJUST REMARKS
FUEL SYSTEM, OIL SYSTEM
BULK OPTION: 90014 BULK OPTION: 90015
BULK OPTION: 90018 BULK OPTION: 90014 INCLUDES ITEMS 13-14
INCLUDES ITEM 16-17
BULK OPTION: 90015
INCLUDES ITEM 24-30
INCLUDES ITEM 33-39
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CS-3450
HANDLES, THROTTLE CONTROL
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2
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CS-3450
ITEM PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 35110039131 90025604016 90034540025 90034540020 90023805035 90023805014 10091815130 90023804010 10092139130 17809039130 17804339131 17801039131 17821039130 17801139131 10091533930 90051600005 10091035630 90025604016 35161039130 90025304014 10090739131 35112339131 90025304014 30101652730 30031439130 90023804016 QTY 1 3 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 DESCRIPTION HANDLE SET, REAR SCREW 4X16 SPRING PIN 4X25 SPRING PIN 4X20 SCREW 5X35 SCREW 5X14 CAP SCREW 4X10 CUSHION LOCKOUT, THROTTLE SPRING, THROTTLE RETURN CONTROL, THROTTLE GROMMET, THROTTLE ROD, THROTTLE SCREW FLANGE NUT 5 CUSHION SCREW 4X16 HANDLE, FRONT SCREW 4X14 CUSHION SUPPORTER SCREW 4X14 RING, HARNESS FIXTURE, HARNESS SCREW 4X16 REMARKS
HANDLES, THROTTLE CONTROL
INCLUDES ITEMS 2-6
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CS-3450
1
CHAIN BRAKE ASSEMBLY
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20 21 13 32 22 25 7 8 9 5 3 4 26 2 28 29 27 30 31 10 12 11 24 36 23 34 33 35 34
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38 39
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CS-3450
ITEM PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 33 34 35 36 37 37 37 38 39 40 40 40 41 42 C032000051 90025304012 43331039530 90034225012 43311635430 43312235430 43320935430 43320835431 90033040088 43312339530 43331232630 43314235430 90033040238 90025304012 43311439130 43314739131 90050000004 43317139630 90023804022 9131805032 43316739130 90056000005 C300000041 V341000000 43301903933 V203000041 C309000030 V651000000 V651000010 V355000140 90025304012 X524000790 X524000810 X503002900 90025305020 43302635430 A320000031 917045 917052 917057 90025304010 43301239131 120374501 140375201 160375701 2894901 89541039130 QTY 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION CHAIN BRAKE ASY SCREW 4X12 COVER, BRAKE SPRING PIN 2. 5X12 SPACER 8 SPRING, BRAKE STOPPER, BRAKE CONNECTOR, BRAKE ROLLER 4X8. 8 BAND, BRAKE COVER, SEAL ADJUSTER, BRAKE ROLLER, 4X23. 8 SCREW 4X12 SPRING LEVER, BRAKE NUT 4 WEIGHT, BRAKE SCREW 4X22 SCREW 5X32 SPACER LOCKNUT GUARD, SPROCKET DEFLECTOR, HEAT FLANGE NUT 6 BOLT 5 TENSIONER, CHAIN GEAR, BEVEL GEAR, BEVEL COLLAR SCREW 4X12 LABEL, BAR & CHAIN LABEL, BAR & CHAIN LABEL, MODEL SCREW 5X20 CATCHER, CHAIN COVER, MUFFLER REMARKS
CHAIN BRAKE ASSEMBLY
INCLUDES ITEMS 2-24
INCLUDES ITEM 24
CANADA MODELS
CHAIN - 12" (91VG-45E) -- REGULAR CHAIN - 14" (91VG-52E) -- REGULAR CHAIN - 16" (91VG-57E) -- REGULAR SCREW 4X10 PLATE, GUIDE GUIDE BAR - 12" -- REGULAR GUIDE BAR - 14" -- REGULAR GUIDE BAR - 16" -- REGULAR KICK GUARD KIT WRENCH, W/SCREWDRIVER
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CS-3450
CLUTCH
SERIAL NUMBERS: 03001001-03059201 & 04001001-04002315
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3 14
2 1 12 10
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SERIAL NUMBERS: 03059202-03999999 & 04002316-04999999
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CS-3450
ITEM PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17501439130 17501235630 17500539132 17501939430 A056000010 17502259530 P021000270 17501839430 A552000000 A551000010 A056000070 V451000470 P021005810 A552000020 QTY 1 1 1 1 1 3 1 1 1 1 1 3 1 1 DESCRIPTION WASHER, CLUTCH BEARING, NEEDLE DRUM, CLUTCH PLATE, CLUTCH CLUTCH ASY CLIP, SPRING CLUTCH SHOE SET SPRING, CLUTCH HUB, CLUTCH PLATE, CLUTCH CLUTCH ASY SPRING, CLUTCH CLUTCH SHOE SET HUB, CLUTCH REMARKS
CLUTCH
INCLUDES ITEM 6-9
INCLUDES ITEM 12-14
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CS-3450
1 21
CARBURETOR -- WT-589
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CS-3450
ITEM PART NUMBER A021000230 A021000760 QTY 1 1 DESCRIPTION CARBURETOR -- WT-589 CARBURETOR -- WT-589 REMARKS
CARBURETOR -- WT-589
S/N: 03001001-03088645 & 04001001-04003216 S/N: 03088646-03999999 & 04003217-04999999
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
12314203930 -----------------P003000010 12312043131 12311839231 12311739530 12311347530 12311438830 12311605230 12312715030 12315039230 12311403930 12318609660 12318509660 12313609660 12313419730 12313311130 12312409320 12311003930 12310037330 12313002960 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------12310105960 ---------------------------------------------------------------------
1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
COVER, METERING DIAPHRAGM BODY, CARBURETOR NOT AVAILABLE SEPARATELY CAP, MIXTURE LIMITER NEEDLE - HIGH SPEED NEEDLE - LOW SPEED SHAFT, THROTTLE SPRING, THROTTLE RETURN SCREW, THROTTLE VALVE VALVE, THROTTLE CLIP, THROTTLE SHAFT LEVER, THROTTLE SCREW, THROTTLE LEVER SPRING, START VALVE PISTON ASY BALL SCREW, IDLE ADJUST SPRING, IDLE ADJUST COVER, FUEL PUMP SCREW, PUMP COVER REPAIR KIT INCLUDES ITEMS 21-32 SCREW, METERING DIAPHRAGM COVER DIAPHRAGM, METERING GASKET, METERING DIAPHRAGM SCREW, METERING LEVER PIN LEVER, METERING PIN, METERING LEVER SPRING, METERING LEVER VALVE, INLET NEEDLE PLUG, WELCH SCREEN, INLET DIAPHRAGM, FUEL PUMP GASKET, FUEL PUMP DIAPHRAGM/GASKET KIT INCLUDES ITEMS 34-37 DIAPHRAGM, METERING GASKET, METERING DIAPHRAGM DIAPHRAGM, FUEL PUMP GASKET, FUEL PUMP
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