User manual RAYMARINE ST2000+ TILLER PILOTS

[. . . ] ST1000 Plus & ST2000 Plus Tiller Pilots Owner's Handbook Document number: 81130-5 Date: June 2005 2 ST1000 Plus & ST2000 Plus Tiller Pilots Autohelm, HSB (High Speed Bus), SailPilot, SeaTalk and SportPilot are registered trademarks of Raymarine Ltd. Raymarine, AST (Advanced Steering Technology), AutoAdapt, AutoLearn, AutoRelease, AutoSeastate, AutoTack, AutoTrim, FastTrim, GyroPlus, RayGyro, RayPilot and WindTrim are trademarks of Raymarine Ltd. Handbook contents © Raymarine Ltd 2005. 1 Contents Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] Make sure that: · dimensions A and B are at right angles to each other (as shown on the diagram opposite) · the tiller pilot is mounted horizontally Chapter 4: Installing the Tiller Pilot 33 Basic installation After establishing control dimensions A and B, you can usually mount the tiller pilot directly onto the cockpit seat. 12. 5 mm (0. 5 in) Mounting socket Tiller pin D3192-2 Installing the tiller pin 1. Drill a 6 mm (1/4 in) diameter hole to a depth of 25 mm (1 in) at the fixing point you have marked on the tiller. Position the shoulder of the pin so it is 12. 5 mm (1/2 in) above the tiller surface. Installing the mounting socket 1. Drill a 12. 5 mm (1/2 in) hole to a depth of 25 mm (1 in) at the fixing point you have marked on the cockpit seat. If the structure at the mounting position is less than 25 mm (1 in) thick, reinforce the underside with plywood bonded into position. Fix the mounting socket in place using a two part epoxy. 34 ST1000 Plus & ST2000 Plus Tiller Pilots CAUTION: As the tiller pilot is capable of generating high pushrod loads, you MUST: · drill all holes to the specified size and reinforce where necessary · allow the epoxy to harden thoroughly before applying a load Installation accessories If you are not able to install the tiller pilot directly onto the cockpit seat or tiller as described, one (or a combination) of the following installation accessories: · · · · · pushrod extensions tiller brackets cantilever sockets pedestal sockets alternative tiller pins Pushrod Extensions If you need to increase the pushrod length (because of the distance from the mounting socket location to the center line), use a Raymarine pushrod extension. Select the appropriate pushrod extension length (and part number) using the following table. Dimension C 589 mm (23. 2 in) 615 mm (24. 2 in) 640 mm (25. 2 in) 665 mm (26. 2 in) 691 mm (27. 2 in) 716 mm (28. 2 in) 742 mm (29. 2 in) Pushrod extension length L Standard dimension 25 mm (1 in) 51 mm (2 in) 76 mm (3 in) 102 mm (4 in) 107 mm (5 in) 152 mm (6 in) Part no. D003 D004 D005 D006 D007 D008 Chapter 4: Installing the Tiller Pilot 35 C L D3193-2 Mounting the pushrod extension To mount the pushrod extension: 1. Screw the pushrod end into the pushrod extension. Tiller brackets If the tiller is higher or lower than the mounting socket, you can use a Raymarine tiller bracket to vary the tiller pin offset so the pilot is horizontal. Measure dimension D (if the pushrod is above the tiller) or dimension E (if the pushrod is below the tiller). Select the appropriate bracket from the following table: Dimension D (pushrod below tiller) 25 mm (1 in) 51 mm (2 in) 76 mm (3 in) Dimension E (pushrod above tiller) 51 mm (2 in) 76 mm (3 in) 102 mm (4 in) Bracket part no. D009 D010 D011 36 Dimension D (pushrod below tiller) 102 mm (4 in) 127 mm (5 in) ST1000 Plus & ST2000 Plus Tiller Pilots Dimension E (pushrod above tiller) 127 mm (5 in) 152 mm (6 in) Bracket part no. D159 D160 D D3194-2 E D3195-2 Chapter 4: Installing the Tiller Pilot 37 Mounting the tiller bracket 1. Position the tiller bracket on the center line of the tiller (above or below) and establish the critical dimensions A and B Note: To measure dimension B on a boat with a sloping rudderstock, refer to the diagram on page 31. 2. Drill two 6 mm (1/4 in) diameter holes through the center line of the tiller at the positions you have marked. Attach the tiller bracket using two 6 mm (1/4 in) diameter bolts, nuts and washers. Attach the tiller pin to the bracket. Cantilever mounting If you need to attach the tiller pilot to a vertical face (such as the cockpit sidewall), use a Raymarine cantilever socket assembly (part number D031): · the maximum possible extension offset is 254 mm (10 in) · you cut the cantilever to the exact length during mounting Cutting the cantilever rod to length 1. Refer to the table to establish a cutting length for the cantilever rod ­ double check measurements before cutting. Measure the rod from threaded end, then cut the cantilever rod to length L using a hacksaw. Remove any sharp edges with a file. Dimension F 654 mm (25. 75 in) 705 mm (27. 75 in) 743 mm (29. 75 in) 806 mm (31. 75 in) 832 mm (32. 75 in) Cut length L 51 mm (2 in) 102 mm (4 in) 152 mm (6 in) 203 mm (8 in) 229 mm (9 in) 38 ST1000 Plus & ST2000 Plus Tiller Pilots F L D3196-2 Mounting the cantilever assembly To mount the cantilever assembly: 1. Temporarily assemble the cantilever by screwing the rod into the mounting ring. Ensure the tiller pilot is horizontal and then mark the location of the mounting ring and its mounting holes. [. . . ] Subject to the limitations below, the product will be repaired or replaced (at the discretion of Raymarine or a Raymarine Service Agent) at no further cost and promptly returned to the customer. 3. 3 In cases where the customer is making a warranty claim and the product has been installed by a Raymarine certified installer, (boat builder, installer, dealer etc. ) i. e. Onboard warranty, the nearest Raymarine approved service agent should be contacted and onboard service requested (which will be subject to the limits referred to in paragraph 4. 12 below). Before the onboard warranty service is performed, the customer must have available: 3. 3. 1 proof of purchase showing the date of purchase and the name of the supplier of the product; and 3. 3. 2 the serial number of the affected product; or 3. 3. 3 proof of installation of the product by a Raymarine certified installer; or 3. 3. 4 a warranty card completed by the product supplier (which will contain the information required by paragraphs 3. 3. 1 and 3. 3. 3). [. . . ]