User manual ZEBRA RW 220 INSTALLATION

[. . . ] © 2006 ZIH Corp Contents Vehicle Installation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Required for Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Contents of the Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Introduction to Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Vehicle Cradle Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Printer Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] The following instructions detail the installation and use of the RW 220 Vehicle Cradle. Following these instructions closely will ensure safe, reliable performance of the RW 220 Printer when installed in the Cradle. If you are using this product in conjunction with a Zebra Mobile Charger, the charger module will only monitor and charge the printer's battery. The user should always refer to the RW Series Quick Start Guide supplied with the printer, or the RW Series Users Guide for complete information on using the Printer. The Users Guide is available on-line at www. zebra. com 5 RW 220 Vehicle Cradle Installation Guide Figure 1: RW 220 Vehicle Cradle Printer Retaining Pins Latch Release Mounting Arm Lift up to release Printer from Cradle Included with AK17463-018 Included with AK17463-018 Mounting Holes for RCLI series Charger Mounting hardware included with AK17463-018 Mounting Plate 6 RW 220 Vehicle Cradle Installation Guide Required for Installation · An electrical drill, 1/4"(6 mm) drill bit · Common hand tools. · #8-32 Screws or Bolts and appropriate mounting hardware for securing the Vehicle Cradle Note: Use of appropriate hardware used to secure the Vehicle Cradle to the vehicle is the responsibility of the installer References · · · · RW Series Quick Start Guide RW Series User's Guide RCLI-DC Mobile Charger Installation Guide RCLI-AC Charger Installation Guide Note: Reference documents are available for download at www. zebra. com Contents of the Package · The RW 220 Vehicle Cradle Assembly. Two versions are offered: p/n AK17463-018- Includes the RW 220 Cradle Assembly, a mounting arm, a base plate and mounting hardware. · This Guide is included with both versions. Installation Introduction to Installation The RW 220 Vehicle Cradle allows you to mount a RW 220 printer into virtually any vehicle. A Zebra RCLI series Mobile Charger can be used in conjunction with the RW 220 Vehicle Cradle to supply intelligent charging using the vehicle's electrical system. One version of the RCLI Charger supplies an input power cable that can be plugged into an automotive vehicle's cigarette lighter. Caution: Under no circumstances should this equipment be attached directly to the vehicle's battery without a proper fuse. Since each situation or equipment type may pose unique requirements, mounting hardware selection and mechanical installation shall be the responsibility of the installer. Zebra recommends using self-locking (ESN) nuts, bolts, and/or lock washers for installing the mount. The Cradle is secured with #8-32 mounting hardware (4 places). Note: Hardware used to secure the Vehicle Cradle to the vehicle is not supplied in the installation kit. continued on next page 7 RW 220 Vehicle Cradle Installation Guide Figure 2: RW 220 Vehicle Cradle Installation Dimensions (Printer Installed) 2. 94" 4. 00" [102 mm] 5. 39" 7. 00" [178 mm] 4. 82" 3. 69" [122 mm] 1. 25" [32 mm] min. clearance for charger plug 1, 25" 4. 50" [114 3. 78" mm] 2. 30" [58 mm] 0. 32" 0. 60" [15 mm] 4. 05" 5. 25" [133 mm] 6. 40" 8. 75" [222 mm] 1. 5" [38 mm] Dimensions shown are for an RW 220 with the MSR/Smart Card option. 1. 19" [30 mm] #8-32 x . 38" [9 mm] dp. (x4) 8 RW 220 Vehicle Cradle Installation Guide You must: · Mechanically prepare and install the RW 220 Vehicle Cradle · Connect the power input cable from the vehicle's electrical system if you are also using a Zebra Mobile Charger · If you are communicating to the RW 220 printer with a data I/O cable from the data terminal: Route the cable in such a way as to allow use of both the printer and the data terminal. It is important to leave a free zone around the printer to allow loading of paper and routine cleaning of the print head. If you are installing the optional mounting arm, remember the arm provides a considerable range of movement for the Cradle and Printer. This precaution will ensure the strap will not interfere with proper operation of the vehicle. Printer Installation The RW 220 Printer can now be installed in the Vehicle Cradle: 1. Rotate the Printer into the Cradle and press firmly until it latches in place. If you are using a Zebra Mobile Charger: · Plug the Charger's output cable into the charger jack on the bottom of the printer. 10 RW 220 Vehicle Cradle Installation Guide · Turn the vehicle's power source on, and verify that the power indicator light and the charger light on the charger module are lit. Turn the printer on and print a configuration label to verify that the printer is functioning properly. Refer to the RW Series User's Guide for instructions on printing a configuration label. 5. If you will be communicating to a data terminal with a data I/O cable, turn the printer off, plug in the data I/O cable and turn the printer back on. Figure 4: Removing the Printer from the Vehicle Cradle 1 Lift the Latch Button to release the Printer. 2 Rotate the Printer out of the Cradle. 3 Removing the Printer Lift the printer free of the retaining pins. Please refer to Figure 4. Remove the Printer by doing the following: · Turn the Printer off. [. . . ] The accessory kit supplies a mounting plate with pre-drilled holes for securing the mounting arm. The plate can then serve as a stable base if the printer is being used in a non-vehicular application, such as on a desk or table top. Caution- Never use the RW 220 Vehicle cradle in conjunction with the mounting arm and the mounting plate in a vehicle without securely attaching it to the vehicle. Installing a Mobile Charger The mounting arm may also be directly mounted to a secure surface, such as in a vehicle. You may use the supplied #10-24 x 3/4" Screws and associated hardware supplied in the Mounting Arm Kit or use other hardware as the mounting conditions dictate. If you are using a Zebra RCLI series Charger to charge the printer's battery, use the supplied installation guide for instructions on correct connection to a power source and the printer. Accessory Kit AK17463-018 includes mounting hardware for securing an RCLI series Charger to the supplied base plate. [. . . ]